Sany AdBlue SCR Removal Emulator

The Sany AdBlue SCR Removal Emulator has been developed to permanently eliminate chronic failures caused by the AdBlue (SCR) system in Sany construction machinery. Although Sany construction machinery is preferred for its high durability and powerful engine performance in challenging construction and mining conditions, AdBlue (SCR) systems used within the scope of modern emission standards can lead to serious operational problems in the field.

The AdBlue system used in Sany construction machinery relies on the combined operation of many components such as NOx sensors, AdBlue pump, injector, level-quality-temperature sensors. A failure in any of these components; AdBlue warning, engine malfunction light, power and torque restriction, protection mode and in some cases complete machine shutdown can lead to serious consequences.

AdBlue system sensor and pump failures are much more common in construction machinery operating in dusty, muddy, humid and harsh field conditions. These failures not only reduce machine performance but also cause project delays, labor loss and high service costs.

Thanks to this advanced emulator, the SCR (AdBlue) system is completely electronically deactivated. The emulator electronically simulates all sensors and components of the AdBlue system and reports to the engine control unit that the system is working ideally.

Thus, the need for AdBlue refilling is eliminated, SCR-related error codes do not occur, and the machine continues to operate stably without performance loss.

With this optimization, unnecessary load on the motor is removed, and power and torque limitations are completely eliminated. The machine operates at full capacity without entering protection mode or generating warnings.

It provides a great advantage in terms of operational continuity, especially in construction sites and mining areas where continuous operation is required.

Advantages of Sany AdBlue SCR Cancellation Emulator

• Disables the SCR (AdBlue) System: Completely eliminates malfunctions caused by the AdBlue pump, NOx sensors, and all related SCR components.
• Eliminates AdBlue Consumption: Significantly reduces operating costs by completely eliminating the need for AdBlue refills.
• Ensures Uninterrupted Operation: Downtime caused by AdBlue is prevented, and the machine continues to operate stably 24/7.
• Prevents Performance Loss: Engine power and torque limitations are removed, and the machine always operates at full performance.
• Reduces Maintenance and Service Costs: The sensor eliminates high service costs caused by the AdBlue pump and SCR system.
• A Solution Suitable for Harsh Field Conditions: It offers long-lasting and reliable use for Sany construction machinery operating under heavy-duty conditions.

Simulated System and Sensors

• AdBlue pump
• AdBlue level sensor
• AdBlue quality sensor
• AdBlue temperature sensor
• Input NOx sensor
• Output NOx sensor